Adaptive reuse is more than a building fad. It is a revolution who’s time has come. But, when you take vintage properties and turn them into a modern useful space (that it wasn’t necessarily built for) there are tons of hurdles. I couldn’t even start to list them all here. There are structural concerns, financing, zoning, architectural issues, city planning, community groups to assuage, materials to buy and the list goes on and on. So why not start with easy items first and draw a line through some of those to lighten the load? Modular elevators can do that as an adaptive reuse solution.
Who doesn’t love to watch buildings implode? Sometimes I will get lost in Youtube. Between seeing cats playing the piano and “incredible” dash cam videos I take in a fair share of buildings being methodically leveled. Those videos are especially cool when paired with the 1812 Overture. You know the tune (doodle-doodle-doodle-doo-dum-dum, boom – boom).
But, all that fun ultimately has a cost. When the dynamite is lit history and heritage can disappear from the face of the planet in an instant. That is truly a shame. Preservation of the past should be of the deepest concern. It helps define who we are.
On another level however, there is much bigger cost. That cost is in lost dollars and cents regarding the energy to produce the building in the first place.
See, when a building goes boom, all of the energy it took to create it goes boom too. The cost has been measured a number of ways. One of the first initiatives to estimate the true cost of bulldozing instead of reusing came in the report Assessing the Energy Conservation Benefits of Historic Preservation by the Advisory Council on Preservation (1979). It pointed out that all materials from bricks and mortar to lumber and glass contains a certain amount energy used to create, mill and mold the materials. At the time it was penned the report noted:
Once energy is embodied in a building, it cannot be recovered and used for another purpose — 8 bricks embody energy equivalent to a gallon of gasoline but cannot fuel a car.Assessing the Energy Conservation Benefits of Historic Preservation (1979) – Page 7
That has always been true and still is true today. So, when the cannons go off in the imploding building video at the crescendo of Tchaikovsky’s grand masterpiece, millions of unrecoverable btu’s goes with it. That expended energy will forever reside in the landfill.
All that energy is not recoverable in the least. And that does not even take into account all of the energy that goes into the demolition, removal and reclamation of the site. So in a nutshell there is the premise. The energy used to create a building in the past cannot be reused, only destroyed. It is in the building itself and nonrecoverable. If the building is razed, the energy use to create the structure will forever be lost. Talk about a waste.
In other words, there is no greener building project than in a building project where the building already exists. When you accept that premise your thinking about what is greener, more sustainable and efficient changes. You begin to wonder if a modern exterior wall is more energy efficient or if it is better to use the old brick and mortar?
If the environment is truly your concern, then adaptive reuse becomes the desire instead of decimating the old and replacing. That can lead to your mind finding creative finds ways to use what has already been erected. However, for the old to be reused it must be updated.
That is where we come in. We are a real simple and green adaptive reuse solution. Most of the buildings primed to be repurposed, fit into our wheelhouse. They are low to mid-rise structures that require ADA compliance. They are perfect for our modular solution.
Additionally, our units can be placed on the interior or exterior of a project. That flexibility is key when dealing with existing structures. They are also most often self-supporting so they will not stress the building loads in any significant way. Lastly, they are ADA compliant and meet all codes regardless of the location. Commercial quality elevators designed to be revolutionary and solve a myriad of problems.
We do this by building an elevator hoistway or shaft out of tough 4X4 steel. Then we install industry standard, non-proprietary elevator components inside the hoistway at the factory. Everything from rails to the car are already inside. Then its loaded on a truck, delivered when you want it and sets in about 4 hours. The whole elevator is ready for start up, hoistway and all.
We also allow you to stretch your legs design-wise allowing for a glass model to show off your work on the rest of the restored building. Or we will work with your design team on something special. Just because it is modular does not mean it comes out of a cookie cutter.
But a MEM elevator is more than just the best solution for any low or mid-rise project. It is a also a greener alterative to traditional elevator companies. Here are some ways:
Adaptive reuse truly is a revolution. So, meeting the demands of that movement takes revolutionary thinking in the various products incorporated in the project.
Modular Elevator Manufacturing has been revolutionary for over 20 years finding better alternatives. So MEM is a great place to start to knock off some of the headaches and lighten your load when if comes to adaptive reuse. Think greener, smarter and faster. MEM is the best adaptive reuse solution for vertical transportation.
Finally if you want to see the doodle-doodle-doodle-doo-dum-dum, boom – boom video I was talking about click the link. If you have a project in mind that needs a low or mid-rise elevator, click the button below!
I have been writing blogs forever. Not literally of course but, for a long, long time. And I have never gotten such an overwhelming response as I did writing the blog post Dirty Little Elevator Secrets. People that commented were upset with the old elevator industry and had their eyes open to the hidden agenda for the first time. They felt duped and manipulated in some cases. The result was I was asked to expand on the differences between a true manufactured elevator and what big elevator companies pass off as manufacturing.
So, that got me thinking, maybe I should expose more truths about a business that hides as best they can what they do and how they do it. And, if the audience demands it you roll out the sequel. I hope this will not be a Jaws 5 or Titanic 2 kind of effort. The goal is to be more of a Godfather-esque redux. Godfather 2 of course. Godfather 3 was a train wreck.
So, get your popcorn and super-sized drink. Here we go. Let me start by asking a simple question. When is an elevator manufacturer, not an elevator manufacturer? I know it sounds like the start of a children’s riddle, but the question is sincere.
The answer begins with telling you about what we do and who we are at Modular Elevator Manufacturing (MEM). We are a true elevator manufacturing company.
The process starts in our factory by building an elevator hoistway out of rugged steel tubing. It is engineered to be self-supporting and can meet any earthquake or hurricane standards. We then finish the shaft with mold resistant drywall inside and out. This gives it the fire protection required by the building code of the location it is going to. It also ensures the elevator can sit through the building process onsite.
The rails on which the elevator car will ride are then put placed inside. Always plumb and always level. The heavy lifting is relegated to machinery making the task easier and safer for employees. This entire time the hoistway is horizontally, whether for a low or mid-rise project. It remains that way throughout the process to assure perfect alignment and ease of inspection.
While the hoistway is being manufactured, the elevator cab is likewise being constructed. We use tough Galvanneal (stainless) steel and not flimsy wood core products that can easily mold, warp or crumble. It is built on a metal platform, with the sling. The cab is perfect in alignment, fit and finish as jigs and templates are used to assure all the manufacturing is within the strictest allowances.
The roof of the cab is completed with all the wiring and safety devises required by code. Then the interior of the cab is finished to meet the most demanding of specifications. Keep in mind that the cab is constructed on a factory floor with plenty of space to work around with easy access to every nook and cranny. The area is well lit and inspections can take place at anytime with easy access.
At the end of the two separate assembly processes, the hoistway and elevator cab are married together. The cab, platform and sling are simply inserted into the hoistway. The wiring to the hall calls is then completed. Keep in mind through the whole process inspections are done.
This is what a true manufactured elevator looks like. A hoistway with a completely finished commercial quality elevator installed inside. All that is needed is for the elevator to be set in place (a process that takes about four hours). And for it to be started up (a process that takes less than a week). The modular elevator usually goes in first in the building process and then completed when electricity is provided.
Now for what the old-fashioned, supposed elevator manufacturers do. They pull together boxes of components, parts and pieces from any number of companies and ship them to a job site. There they sit taking up space and getting in the way. Not only that, the construction team has to make space for the components as well as the mechanic’s tools and keep everything under lock and key by contract. If anything goes missing, it is not the elevator company’s fault but yours.
Finally, when the technician wants to get to your project they arrive. But don’t make the mistake in thinking they are going to start right in.
If it is a cold morning (under 55 degree in the shaft) they have to wait until it warms up. Because cold temperature can void the warranty they won’t lift a finger. The way they install the elevator requires that it is working in some fashion. Especially, in northern climates it is said that the elevator mechanic doesn’t watch the time clock, he watches the thermometer.
Then one piece at a time the maintenance person wanders back and forth from crate to shaft bringing in all the pieces, panels and paraphernalia. They then screw, cobble, coerce, bend and bolt all the parts together in the tight, cramped and poorly lit shaft. And you wonder why the elevator rattles like a teenagers jalopy when finished.
Elevator companies have little regard for the safety of workers because the technicians are required to do the lifting. Back-breaking labor is needed requiring the lugging around of heavy rails. No wonder that,
“The major causes of lost-time injuries to elevator installers and repairers were being struck by an object, overexertion (especially in lifting), falls, and being caught in/between, in that order.”eLCOSH – Deaths and Injuries Involving Elevators
That being hit by an object is either by a piece being raised with a hoist in the tight confines of the shaft or someone dropping a part or tool.
All this is crazy. If they were truly manufactured in a factory setting it could all be avoided and the finished product would be much better.
Keep in mind that this installation and all of the pitfalls takes place last in the building process. So one misplaced bolt, one fried circuit board, one miscalculation or one injury can potentially delay the building for weeks to months. The rest of the project may be ready for occupancy, but the elevator brings everything to a halt. Also, if you raise any concerns or comments, you are viewed as the problem.
As they already have you over a barrel, more often than not you complain to co-workers or peers, but not to the elevator company. Fear of reprisals or slow-walking work looms in the back of your mind. But voicing your concerns wouldn’t matter anyway. You are stuck.
In the above scenario one company is a manufacturer…the other is not. I could be a little more forgiving if they actually manufactured all their own pieces and parts, but guess what??? Not so. They just bundle parts from a myriad of companies and ship them. They often use the very same companies we do for components. There is no real difference in the components used or the quality.
So if they in real terms are not elevator manufacturers, what exactly is their business model? How do they make money if they don’t really make the product they claim to? As a matter of fact, often times they sell their bundles of elevator components for little or no profit at all. At first blush you would say that’s crazy…until of course you look at what they do sell and how they sell it.
Otis in a recent SEC filing said, “New Equipment and Service, which, for the year ended December 31, 2019, contributed 43 percent and 57 percent of our net sales, and 20 percent and 80 percent of our total segment operating profit, respectively.” Most the money they are making regarding operating profit is in the maintenance agreement.
That is why they will sell new units for practically nothing, with proprietary parts and tools required in the product. That locks the builder, building owner or any future owner into a never ending contract. Often times the deal has clauses that guarantee annual increases and only short windows of opportunities to get out of the deal. When the jig is finally up you are locked in. And get this, even if you get out of one contract with the elevator company, you still have to have a maintenance company affiliated with the same brand. Only they have the proprietary tools for that unit.
You may be switching service providers but you will never leave the grasp of the elevator company once you ink the deal. It reminds me of the quote, “Just when I though I was out, they keep pulling me back in.” Michael Corleone – The Godfather: Part 3.
The character of Michael Corleone was in too deep and his choices were limited by his circumstances and very early choices made by his role. Ultimately, he is a truly tragic cinematic figure. Don’t be him. Don’t get in bed with a manufacturer who is not really a manufacturer and then realize it is too late regarding quality, building delays and unfair maintenance contracts.
They may have an offer you feel you can’t refuse, but look for better alternatives with the best elevator manufacturer in the business. MEM – quality elevators taking you to higher level.
To find out about alternatives click Fast Track button.