6 Reasons Modular Quality Matters – We have all been frustrated by low quality. Items purchased in good faith sometimes seem to break before they come out of the box. Or once out of the box, they look or perform nothing like what was pictured or promised when we bought the item. Instead of being happy with the purchase, words like cheap and flimsy cross our lips, meaning that we have been had. The more expensive the item, the more remorse follows.
However, in the modular industry quality is high because we take an antiquated process where onsite construction is the norm and move it to a production facility. What was then built by various people, in various trades, in various conditions becomes an orchestrated symphony of production. Historically poor quality and high cost is moved to a factory where exact processes and standards can be measured and accomplished. The modular process takes various acts of individual quality to a habit of success. For instance, at the Modular Elevator Manufacturing (our commercial elevator supplier) facility, they produce hoistways that are always plumb and level. That is simply due to the factory processes that cannot be accomplished on the jobsite and it shows.
“Quality is not an act, it is a habit.”
Aristotle
As Aristotle said, “Quality is not an act, it is a habit.” And those habits are formalized into higher quality with modular manufacturing. In modular building you will never hear “close enough” or “I guess we will have to make it fit.” It is right every time, because the habits that produce quality are built in.
Unfortunately, there are outliers in some manufacturing facilities. Quality becomes just a slogan. If modular quality matters why do some not improve quality? Procedures are skipped, shoddy workmanship is allowed, new practices are slow to be adopted or worse continued tinkering and “problem solving” doesn’t allow for systems to work. In other words, if you have a team of problem solvers constantly changing the system in an unorganized fashion, the quality will undoubtedly suffer.
At TL Shield we use Modular Elevator Manufacturing for our modular elevators. They make sure changes to procedures are checked and double checked before becoming standard because modular quality matters. One person cannot just change something at a whim, even if it is generally a good idea. The procedure must likewise be changed with the whole team being aware of any alterations. That is where habits of quality are formed for the whole organization.
We agree with the Phil Crosby philosophy of quality and as a literal rocket scientist he knew a thing or two about it. He said, “Quality is the result of a carefully constructed cultural environment. It has to be the fabric of the organization, not part of the fabric.” Quality is not posters, or slogans or bright ideas that get used once and then forgotten.
For us quality is a top-down effort and philosophy emanating from senior leadership and permeating the organization at every level. That is true of Modular Elevator Manufacturing as well. Quality is crucial and should matter that much at every business. It does at Modular Elevator Manufacturing where they take quality seriously.
With that said here are the 6 reasons quality matters at MEM. There are probably more but these are some of theirs:
The entire premise of modular construction is that by instilling factory processes into the construction trade, the industry can produce a higher level of quality, faster and often at a reduced cost. That is what they do at MEM day in and day out. However, when slipshod practices and lack of experience infiltrate the market, quality declines. Then the premise of factory production being better comes under attack.
Whether due to ignorance, no experience or a desire to make a fast buck, when quality is ignored the reputation of the industry gets sullied. The result is a better process that produces a better product (safer, greener and faster) becomes more difficult for the consumer to accept. Who knows how many dollars, how much time and how much energy has been wasted. How many injuries could have been avoided? All due to a very small number of businesses that do not see quality as important.
That is why we do not think “close enough” is good enough. We know that low-quality has a cost to the industry, the customer and to safety. We strive for quality in all we do. Whether you need a multi-family unit elevator or one for a medical facility, an elevator for a retrofit project or new construction we provide a quality solution.
If you have tried other vertical transportation specialists in the past and found that the quality with modular elevator was not as promised, don’t give up. Instead give TL Shield a try. We live by the above list of 6 reasons that modular quality matters and so does MEM. You will not be sold a bill of goods for a fast buck, but instead you will find a partner providing quality you can count on.
If you have a project in mind just click the button below, we would love to consult with you and you can get you budget numbers in less than a day. Of course you can also call us anytime, and have a real conversation with an expert in the elevator industry. We are looking forward to talking to you.
MEM News. Modular Elevator Manufacturing is in the news again. Mark Madler from the San Fernando Business Journal conducted an in depth interview with our vice president of sales, Hugo Beltran and they discussed the significant growth in nationwide sales since the company made the move to increase distribution earlier this year.
Here is a link to the story here. Or download it below.
Modular elevators are the future for any low and mid-rise applications and the modular industry provides significant benefits to any project. It is a faster, greener and smarter way to build. However, without quality the benefits of modular dissipate quickly. That is why MEM is the leader in the modular elevator industry. MEM understands that quality is the biggest contributor to market growth and why they are so much different than others.
If you have a project that requires a quality elevator completed faster, greener and smarter, click the button below. With just general information we can provide a quote in less than a day. MEM is quality elevators taking you higher.
There is an old adage especially used in politics to not punch down, especially when it comes to an adversary. You end up making yourself look as small as the competition. I generally stick to that piece of advice. But, then you run into a problem. If the purpose of this blog is to truly educate the public then comparing modular elevators, one company to the others must be done.
Especially when there is such a disparity between the various manufacturers conclusions must be drawn. So I am going to stick with facts as best I can as they are and let you, the consumer draw the conclusions. By the end we will answer the question, who has the best solution for low and mid-rise vertical transportation.
When comparing modular elevators we should have a reasonable and largely unbiased way to make the examination. As stated in a previous post, it really can’t be about the elevator components themselves as they are generally the same in all elevators. We however can compare items manufactured by the companies, the experience that each brings to the table and overall quality.
Let’s begin with items that are not bought from another source but manufactured by the modular elevator companies themselves. Those are in general terms the hoistway and the elevator cab. Often the platform and sling are also manufactured and a few ancillary parts such as hydraulic tanks can be produced as well, but for this article’s purposes let’s stick with the two most crucial and identifiable items the hoistway and cab.
At first blush one would think there is little to compare after all modular hoistways are very similar. In most cases tough 4X4 steel tubing is used for the structure and it is wrapped in drywall. Either one layer is used inside and out or to increase the overall fire rating a second layer can be added. But, when you dig deeper a different picture emerges. First, the sheetrock or drywall used is much different company to company. As modular elevators are by design intended to be put in at anytime during the construction process, it is not unusual for the hoistway produced to sit while other construction is going on around the shaft.
That means that in some locations and with no power for climate control, mold and mildew can pop up inside the shaft especially in more humid areas of North America. One company, Modular Elevator Manufacturing (MEM) provides mold resistant drywall inside and out standard. That mitigates this issue. There is no up charge or hidden cost. The pricing and what is provided is clear and part of any cost estimate. Other companies do not provide mold resistant drywall standard inside and out and that can lead to ecological problems you don’t want to face.
Secondarily, the layout of the hoistway steel is dramatically different one company to the next. Experience has taught the engineers that work with MEM, elevator technicians and high-skilled production workers the value of making improvements to the design. They have been making them methodically over a longer period of time than the competitors as a company. There is no jerry-rigging job to job, but consistent, studied, planned and approved improvements. With MEM your project will never be an experiment in problem solving, but a finished product that has been consistently improved over time.
Due to MEM experience, improvement to the stability and longevity have been built in.
If you thought there is a difference in the hoistway, the real difference shows up in the elevator cab construction. That is because MEM is the only modular elevator company that produces their own Galvaneal cab. Galvaneal is the preferred material for professional construction and commercial quality elevator cabs in most cases. It is tough, durable, sustainable and the industry standard.
However, if cheap and potentially flimsy are your goals you can find companies that make their cabs out of particle board; but watch out! If you have ever owned cheap particle board furniture you know what happens when it gets wet. It tends to mold, swell or crumble (or sometimes all three). You will never have that problem with an MEM cab. Also, if the specs call for a metal cab, MEM is the solution that can meet your needs best. A word of warning, sometimes a bid from a company can contain a wooden cab despite a metal one being called out in the specs. This can be a common deception. Always be clear about what you are getting before you buy.
If the company does not make Galvaneal cabs, they often have to buy a cab from another company and then shoehorn it into the hoistway. This obviously drives up the cost. A secondary issue is that if they are buying a cab from an outside company the cab in question may have trouble fitting properly on the rails creating a poorly moving or loud elevator ride.
See, modular is by design produced in a factory setting with specific jigs and templates. Buying a major component like a cab can be problematic if produced outside of the factory. This is due to the outside cab company not use the same jigs and templates as the modular company. This can create a sometimes sloppy and unacceptable fit.
The need for experience can never be overstated and having neophytes making or selling you an elevator is potentially an enormous mistake. Elevators, need I remind people, are serious. They are costly, have thousands of parts and if they are improperly built they can be dangerous to the riding public. They are the largest and most complex moving object in a building. Knowing next to nothing about elevators, but then selling them anyway is not cute or adorable. It can be a hazard that can cost time, money and potentially cause injuries. But, that is exactly what you can get if you choose to call the wrong modular elevator company for a bid or project.
Feel free to check out MEM. It is more that encouraged because MEM has decades of actual experience from top to bottom in the organization. There are many experienced and licensed professionals that will help you through the buying process to setting and installing.
If you are doing your homework you know that some modular companies have limited experience in the area of sales and manufacturing elevators. Factually, one modular company routinely touts 20 years of experience, even on their website. Just a little research shows this to not be completely true. The company in question is reported to have produced its first elevator in 2011. That is a far cry from decades of experience, but is representative of the candor you may find when looking for quality you can trust.
But, besides possibly telling tales out of school, what difference does it all that make anyway? In truth a big difference. Over the years, experience has taught MEM to make an easy to use template and supply anchor bolts as part of the package. This makes installing the elevator much easier, faster and within the engineering requirements. Experience:
Quality is sometimes hard to define and long-term in nature regarding elevators, but again experience is the guide. An elevator is a long-term investment in any building project so it only makes sense to use a company and product that has the longest track record of success. As MEM has been around longer and with a real commitment to quality. As a result, it makes sense to consider them first when comparing modular elevators.
One company has such low production values that elevators have shipped with significant quality issues even before they are installed. Hydraulic tank failure, poor attention to detail, wiring issues have all been reported numerous times from independent elevator technicians. And that is the tip of the iceberg, it is completely true that an elevator jack weighing several hundred pounds literally fell out of one of their hoistways when suspended above a building. Crazy, dangerous, true.
Some companies just don’t have the commitment to quality that MEM has. This can been seen regarding missing parts, poorly assembled components, damaged items in production and promises made but not kept.
We fight that kind of inconsistency and complacency in production and delivery so the whole modular industry won’t get a black eye. MEM has developed a check list to track issues before they show up on the job site not after. This way we know we are providing a great product to you before it ships. Truth, not punching down.
First, we all know that modular elevators are the future because they are the best choice for any low or mid-rise project new or retrofit. They have many advantages over conventional elevators and if you would like a fast review of those you can read more here. But you must be careful and smart when researching which modular company you should deal with. So keep in mind the following and look for a company that:
In other words look for Modular Elevator Manufacturing (MEM) the overwhelming choice for any low or mid-rise building project. If you want a no obligation assessment and quote just click the link below. It will ask a few questions so we can get started and you can start your path to a true quality commercial elevator.
